Advanced Powder Coating

Advanced Powder Coating Services

At NexGen Manufacturing, we are industry leaders in innovative, quality, and durable powder coating solutions in Texas. Our powder coating services are used by a wide variety of industries, and we offer highly individualized solutions tailored to product purpose, environment, and usage. Our innovative approach to powder coating is designed to improve aesthetics and durability while reducing maintenance and costs.

A man with a protective mask sprays powder paint from a gun on metal products in a workshop in Texas

Explore Big Possibilities with Our Powder Coating Services

All done under the roof of NexGen's 25,000 square foot dedicated powder coating facility, our processes have led industry benchmarks. We are trusted in technology, manufacturing, agricultural equipment, and automotive sectors across the country. Experience our 5-stage pretreatment process, efficient bake oven, strong conveyor, and capable production line, all supported by lot control data.

Advanced Powder Coating Services

Powder coated parts are highly resistant to wear and tear. Our advanced coatings have many advantages over paint, including:

  • Durability – Powder coated finishes can last between 15-20 years depending on how and where they are used, the temperature, and other environmental factors. Powder coating is resistant to damage, wear and tear, fading, chipping, and scratching.
  • Resistant to Rust – Powder coating makes metal parts resistant to rust and corrosion.
  • Cost-Effective – Powder coating parts is a very economical and cost-effective process compared to other finishing methods.
  • Attractive Texture and Finish – Powder coating creates an attractive finish for metal parts and allows for a wide variety of textures compared to other coatings.
  • Increased Flexibility – Once the powder coating is cured, it forms a flexible finish that still allows the metal part to bend.
  • Eco-Friendly – The powder coating process is much more eco-friendly than using liquid or spray paint. Powder coating does not contain volatile organic compounds (VOCs) or solvents that could pollute the air, land, or water. The process of powder coating also causes less waste than painting, as any powder that falls to the ground can be reused.
  • Large Selection of Colors and Finishes – Powdered coatings are available in a wide selection of coverage. The coating remains bright and vibrant for much longer than other finishes.
  • Quick and Effective Application Process – The process of applying a powder coating is quick and efficient. The powder particles are charged, so they are attracted to the metal. This results in less overspray.
  • Low-Maintenance – Caring for powder coated parts doesn’t require any special products or techniques.

Industry Applications & Usage for Powder Coating

Powder coating is the industry standard for a variety of different manufactured parts and equipment. Because it is aesthetic, customizable, economical, and highly durable, powder coating can improve the appearance and durability of metal parts. We work with a wide variety of industries to provide innovative, advanced powder coating solutions:

  • Automotive
  • Construction
  • Appliance
  • Furniture Manufacturing
  • Exercise and Sports Equipment
  • Playground Equipment
  • Medical Equipment
  • Electronics
  • Industrial Machinery Parts
  • Aerospace Components

Our Powder Coating Processes

Powder coating uses an electrostatic process to apply dry paint powder to a metal part. It is then heated to cure it and create a protective layer. We use an innovative and efficient powder coating process that consists of three stages:

Pretreatment : We use a five-stage pretreatment process. Parts are cleaned and pretreated to prepare them for powder coating. This ensures smooth application and complete adhesion of the paint particles. We may degrease the part or use chemical or mechanical methods to treat it. Parts are then rinsed and dried.

Powder Coating Application  : We spray electrostatically charged powder to the part to create an even layer of color.

Curing Via IR and Bake Oven  : NexGen Manufacturing stands out in the industry for its innovative approach to powder coating, particularly in its use of a combined Infrared (IR) system with a bake oven. This method offers numerous advantages, resulting in a superior, more efficient powder coating finish. As the powder melts, it fuses into a durable coating. When it cools, it hardens while remaining flexible.

NexGen Is a Powder Coating Company You Can Trust – Call Today

At NexGen Manufacturing, we offer innovative solutions across industries. We are proud to be a powder coating company trusted by companies across the U.S. who need durable, attractive, and cost-effective powder coating solutions. Fill out our online form to request a quote and provide us with the details and specifications of your powder coating project. You can also call us to speak with our team about our manufacturing services and advanced powder coating services.